PSM NEP ACTIVE — PROGRAMMED INSPECTIONS ONGOING WILLFUL VIOLATIONS: UP TO $156,259 PER INSTANCE PSM NEP ACTIVE — PROGRAMMED INSPECTIONS ONGOING WILLFUL VIOLATIONS: UP TO $156,259 PER INSTANCE
Penalty Structure

Violation Type Determines the Ceiling

OSHA's penalty structure has four violation types. The type determines the maximum possible penalty. Everything else — gravity, good faith, history, size — adjusts within that ceiling.

Violation TypeDefinitionMinimumMaximum
Willful
Highest
Employer knew of the violation and intentionally chose not to comply, or was plainly indifferent to compliance. OSHA does not need to prove intent — plain indifference is sufficient. $15,625 $156,259
Repeat
Highest
Previously cited for a substantially similar violation of any OSHA standard within the past 5 years (any OSHA region, any federal or state-plan jurisdiction). Same penalty range as willful — no good faith reduction available. $15,625 $156,259
Serious
Common
There is a substantial probability that death or serious physical harm could result, and the employer knew or should have known of the hazard. The most common PSM citation type — most PSM violations qualify given the chemical hazards involved. $1,036 $15,625
Other-than-Serious
Rare
A violation with direct relationship to job safety and health, but not likely to cause death or serious physical harm. Uncommon in PSM enforcement given the nature of the standard — few PSM violations are low-consequence. $0 $15,625
Failure to Abate
Per Day
Employer failed to correct a cited violation by the abatement date in a prior citation. Assessed as a daily penalty until the violation is corrected — compounds quickly on extended abatement failures. $15,625/day
Adjustment Factors

How the Final Penalty Is Calculated

After violation type sets the ceiling, OSHA applies four adjustment factors. The gravity of the violation sets the base amount; the remaining three factors reduce it. Willful violations receive no Good Faith reduction.

1. Gravity (Primary Factor)

Gravity reflects the severity of the hazard and the probability of an injury or illness. OSHA rates gravity on a 1–4 scale. Most PSM violations are gravity 3 or 4 given the catastrophic-consequence chemicals involved.

Gravity 1 = ~10–25% of ceiling | Gravity 4 = ~85–100% of ceiling

2. Good Faith (Reduction Up to 25%)

Credit for a demonstrated good-faith effort toward safety and health. Requires a comprehensive, documented, implemented safety program. Willful and Repeat violations receive zero Good Faith reduction.

None / Partial (–10%) / Strong (–20%) / Maximum (–25%)

3. History (Reduction Up to 10%)

Credit for having no prior OSHA citations within the past 3 years at any establishment in the corporate family. Any citation — even a minor one — eliminates this reduction for 3 years.

No prior citations = –10% | Any prior citation = $0 reduction

4. Employer Size (Reduction Up to 70%)

Small employers receive significant reductions. Based on total number of employees in the entire organization, not just the cited facility. Large corporations receive no size reduction regardless of individual facility size.

≤10 employees = –70% | 251+ employees = no reduction

Example Calculation — Willful PSM Violation, Large Facility

Violation TypeWillful
Ceiling$156,259
Gravity 4 (100% of ceiling)$156,259
Good Faith reduction (willful = 0%)−$0
History reduction (prior citation exists = 0%)−$0
Size reduction (251+ employees = 0%)−$0
Penalty per instance$156,259
× 3 instances (3 separate violations found)$468,777 total
After Citations Are Issued

The Informal Conference and Contest

The initial citation amount is rarely the final amount. The informal conference — a meeting with the OSHA Area Director — is where most reductions are negotiated. Understanding the process helps you navigate it.

Informal Conference

You have 15 working days from receipt of the citation to request an informal conference with the OSHA Area Director. This is typically the most productive opportunity to reduce penalties — before formal contest proceedings.

  • Present additional context or documentation that wasn't available during inspection
  • Demonstrate abatement actions already taken since the inspection
  • Negotiate citation characterization (willful → serious can significantly reduce exposure)
  • Penalty reduction in exchange for faster abatement is common and accepted

Notice of Contest

If informal conference doesn't resolve the citations, you can file a Notice of Contest within 15 working days of receiving the citation. The case is transferred to the Occupational Safety and Health Review Commission (OSHRC) for adjudication.

  • Filing a contest does not stay the abatement requirement — correct the violations regardless
  • OSHRC proceedings can take months to years — legal representation is essential
  • Settlement is possible at any stage before a final OSHRC decision
  • OSHRC judges can increase penalties as well as reduce them — contest with evidence
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